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Utility Operator

Company: Polyplex USA
Location: Decatur
Posted on: May 7, 2022

Job Description:

Job Description Pay Rates:Starting: $17.506 months: $18.001 Year: $18.50Top out at progression year 3: $21.75Full line of Medical Benefits as low as $33.01 per pay period (bi-weekly)401k, company matches 3.5 on an employee's contribution of 6% Paid leave:80 hours of accrued Vacation, 24 hours of accrued Emergency Leave, 10 paid HolidaysVersion #01DateMay 18, 2016Role Description Position TitleUtility OperatorPosition Code:PUaN49HDepartmentResin UtilityFLSANE/ HrlyShift12 hr Swing/Rotate Level/ GradeP3Reports toResin Lead OperatorLocationDecatur, AL USA Summary / Scope of role The Utility is responsible for the monitoring, maintaining, and operating of all equipment related to utility operations. Expectations Personal safety and a clear understanding of safety processes and procedures. Monitor and evaluate process variables, sample results and make changes and/ or corrections to maintain optimum control, efficiency, and safety. Analyze problems or deviations and ensure timely corrective actions are taken.Machines/ Equipment: Chillers, Air Compressors, Oil heater, hot oil pumps, Cooling towers and related pumps, AHUs. Makeup air unit, Exhaust fans, Water softener, RO water system. Responsibility®

  • Environmental Safety Security and Health (ESSH)
  • 1.1Understand and follow all policies, rules, and guidelines relating to ESSH.
  • 1.2Always wear appropriate PPE as outlined in ESSH policies1.3Report every incident or injury to your immediate supervisor1.4Participate in incident investigations1.5Identify any risks to individuals, the environment or the site1.6Questions situations, processes, or procedures that appear unsafe or put the site at risk1.7Recognizes unsafe work conditions created by other workers
  • Production & Maintenance 2.1Follow safety procedures for machines and activities and perform safe operational activities in order to avoid safety incidents2.2PM Lubrications, filter changes- per schedule2.3PH water treatment area- check twice daily for PH in water then checks logger twice daily 2.4Chemical loop – check weekly for correct levels – need to maintain2.5Perform daily checks as per the check sheet and frequency. 2.6Maintaining computer and logbooks2.7Maintaining, storing, and oil, salts, other chemicals, and filters. Inform Resin Lead if the material needs to be ordered.2.8Coordination with filter cleaning agency for filter readiness.2.9Water meters are logged. Water meter log book and enter into the computer- 2.10Maint. Hot oil level. 2.11Executing filter changeover process as per written procedure and allocated time period or as and when required2.12Data Entry/ Document control/ Recordkeeping - Ensuring the data entry for the entire process in MIS. Data entry for all issued material from stores. Ensuring all the logbooks, checklists and required formats are being followed during the shift. It is applicable for both operation and maintenance. Ensure all the records are preserved for a specific period as mentioned in the retention plan2.14All other duties as assigned to support Resin and rail when needed2.15Certification- forklift and man lift.3. Quality Assurance / Quality Control 3.1Conduct testing of raw material, in-process & final product (chips) per quality plans and preserve samples as per plan3.2Participate in the analysis of quality-related issues to identify the root cause and work with appropriate resources to develop and implement solutions and improvements to the process. 3.3Analysis of customer complaints & implementation of corrective & preventive action.3.4Calibration of lab equipment and support to maintenance technician for calibration activities3.5Analysis of customer complaints, CAPA generation and CAPA implementation3.6Preparation of standard solutions for lab testing
  • Systems & Process 4.1Maintain proper housekeeping of the entire plant-based on 5S principles4.2Shift communication as per protocol4.3Implement all the requirements under various concepts (5-S, TPM, Integrated management System – ISO 9001, ISO 14001, OHSAS 18001 & ISO 22000) in the working area4.4Maintaining all documents/records per Integrated Management System procedures such as Total Preventative Maintenance (TPM).4.5Assist in problem-solving techniques like Why-Why, Cause & Effect analysis, etc. to identify and eliminate the root cause of problems.4.6Other duties as assigned
  • Leadership and Management 5.1Demonstrate full accountability for assigned responsibilities and a passion to strive to continuously improve the way work is done5.2Exhibit sensitivity to and respect for diversity and follow a zero tolerance for any discrimination based on nationality, religion, age, or gender.5.3Assist in reducing operating cost / increasing manufacturing efficiency for CP5.4 5.4 Provide Solutions for technical issues related to processing problemsIdeal Incumbent profile EducationHigh School Diploma or GED

Keywords: Polyplex USA, Decatur , Utility Operator, Other , Decatur, Alabama

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